Dezhou Pacific Launches Innovative super-large 1015mm diameter Precision Blanket Compactors
Dezhou Pacific Launches Innovative super-large diameter (Φ1015mm)Precision Blanket Compactors, Setting New Benchmarks for Circular Knit Fabric Finishing (Dezhou, [September 7, 2025]) – Dezhou Pacific Textile Machinery Co., Ltd. today officially unveiled its newly developed TPYA/B Series Precision Blanket Compactors. Designed with advanced concepts, a unique structure, and exceptional performance, this series provides high-efficiency and precise pre-shrinking and setting solutions for pure cotton, blended, and chemical fiber circular knitted fabrics, significantly enhancing fabric quality and production efficiency. Core Innovation: Dual Blanket Synchronized Compacting for Superior Results The heart of the TPYA/B Precision Blanket Compactor lies in its core compacting and setting elements: upper and lower precision blankets, each enveloping their respective heating cylinders. Circular fabric is guided via a damper plate (or doctor blade) into the compacting zone formed between the blankets and heating cylinders. Under the combined action of the damper plate, the blankets wrapping around the cylinder surfaces, and compression, fabric loops fully retract and set. The unique dual synchronous action ensures uniform pre-shrinking and setting effects on both sides of the tubular fabric. Dual Models to Meet Diverse Needs The series offers two models, TPYA and TPYB, catering to different customer requirements:
TPYA Model: Its key feature is the super-large diameter (Φ1015mm) heating/setting cylinder, employing an innovative peripheral heating system. This design significantly expands the heating area, enabling rapid heating and heightened efficiency, resulting in outstanding compacting and setting effects, ideal for high-end production demanding ultimate finishing quality. TPYB Model: Features a Φ500mm heating cylinder and offers three heating options: electric oil heating, steam heating, or thermal oil heating. It provides uniform heating temperatures, precise automatic control, and flexible, freely settable parameters. Leading Technology for Precision & Efficiency Maglev-Powered Separating Shuttle Spreader: Utilizes revolutionary Maglev electric separating shuttle spreader technology, achieving fabric width control with a high precision of ±5mm. Paired with four overfeed wheels driven independently by dual motors, synchronous operation and easy weft skew correction are ensured, delivering fabric smoothly and flatly into the compacting zone, effectively eliminating weft distortion. High-Precision Synchronized Drive: Both upper and lower blankets are tensioned by four tension rollers each and driven by a master rubber-coated roller. Controlled by inverters, this guarantees strictly synchronized movement of the blankets with the heating cylinders and both fabric sides, ensuring smooth and reliable operation. Robust Precision Blankets: Equipped with 20mm thick precision blankets working in synergy with Teflon® damper plates to achieve optimal damped retraction and guarantee compacting quality.
Intelligence & Safety Variable Frequency Speed Regulation & PLC Control: All drive units feature variable frequency speed regulation centrally controlled by a PLC, enabling convenient operation and precise parameter adjustment. Intelligent Safety Protection: The feed end includes a hole detector for automatic stoppage upon detecting edge holes. Faults are automatically displayed, facilitating maintenance and reducing downtime. Efficient Moistening: A stainless steel three-nozzle steaming chamber provides uniform steam with high moisture content, effectively promoting fabric loop expansion to aid retraction and setting.
Efficient Finishing After precise compacting and setting by the dual blanket cylinders, the fabric is smoothly conveyed by a rubber blanket to the plaiting device at the delivery end for efficient and neat stacking, ready for subsequent packaging. Wide Application With nominal widths covering 1400mm and 600mm, the TPYA/B Series Precision Blanket Compactors are specifically designed for the pre-shrinking and setting of pure cotton, blended, and chemical fiber circular knitted fabrics. They represent the ideal choice for enhancing fabric dimensional stability, hand feel, and appearance quality. Dezhou Pacific Textile Machinery Co., Ltd. remains committed to providing the global textile industry with innovative, reliable, and high-performance equipment. The launch of the TPYA/B Precision Blanket Compactors reaffirms the company's leadership and technical prowess in the textile finishing machinery sector, promising customers significant improvements in production efficiency and product quality.